A chemical treatment that reverses sulfation, the silent process behind 80% of premature lead-acid battery failure.
Inside the Battery
Industrial lead-acid batteries, found in forklifts, warehouses, and logistics fleets, hold alternating lead plates submerged in sulfuric acid electrolyte.
During discharge, lead sulfate (PbSO₄) naturally forms on the plates. During recharge, it dissolves back into active material. A clean, self-correcting cycle. Until it stops being clean.
When it doesn't, the chemistry slowly turns against the battery.
The Silent Failure
Every time a battery sits undercharged, discharges too deeply, or goes weeks without maintenance, PbSO₄ crystals begin hardening on the lead plates.
"Soft crystals that should dissolve during charging — don't. They grow. They harden. They stay."
This is sulfation, responsible for the vast majority of premature lead-acid battery failures worldwide. It reduces plate surface area, blocks ion flow, and causes the battery to hold progressively less and less charge. Eventually, a fully charged battery can no longer power a full shift.
Full surface exposed. Ions move freely. Full rated capacity available.
Surface blocked by hardened crystals. Capacity severely reduced.
The Cost of Inaction
Plate surface area shrinks. Charge acceptance drops. A battery that's technically "fully charged" behaves like it's nearly empty. The decline is gradual, invisible, and relentless.
Replacing an industrial traction battery costs €3,000–5,000. Add 6–8 weeks of forklift downtime. Multiply that across a fleet. Sulfation left untreated becomes an enormous operating expense.
Each industrial battery contains 20–80 kg of lead and sulfuric acid. Premature disposal multiplies hazardous waste. Every battery restored by Battreat is one less in a landfill.
The Treatment
A liquid chemical activator, injected directly into battery cells. Battreat dissolves crystallized PbSO₄ back into active material, then inhibits re-formation so sulfation cannot reclaim the plate surface.
The plates recover. Ion flow restores. Capacity climbs back toward original rated values, measured, documented, and verified with standardized discharge tests.
The Process
Every Battreat service follows a structured three-phase protocol. Each phase is documented, measured and verified against international IEC 60254 standards.
Phase 01
Before C5 Discharge Test
Phase 02
Battreat Application and Activation
Phase 03
After C5 Discharge Test
Documented Performance
Every result is drawn from Battreat field service records, each supported by standardized IEC 60254 / EN 50342 C5 discharge test measurements. Pre- and post-treatment readings. No estimates.
+43%
Average State of Health
recovery across all documented cases
94%
Successful reconditioning rate
across all documented batteries
4,000+
Total documented applications
across Turkey operations
Selected Case Studies
Coca-Cola · 48V / 750Ah İnci
* Coca-Cola Akdeniz Distribution, Adana. One of the world's largest beverage companies, operating a regional distribution fleet.
60% → 85% SoH
4 batteries treated across distribution fleet. Avg. +20–25% capacity gain. Charge frequency reduced.
Pegasus Airlines · 80V / 620Ah Hawker
* Major Turkish low-cost carrier, operating 98 forklift batteries across its ground handling fleet at Istanbul Sabiha Gökçen Airport.
44% → 91% SoH
Service time: 2h 12m → 4h 36m (+108%). 3 degraded cells fully restored. Carbon report issued.
SASA Polyester · Fleet of 100 batteries
* One of Europe's largest polyester fiber producers, operating a large forklift fleet across its manufacturing campus in Adana.
86 of 90 "write-offs" saved
Replacement cost avoided: ₺22,150,000. 1,419 tons CO₂e emissions prevented. Discharge time +200–300%.
ŞOK Marketler · 48V / 620Ah İnci
* Turkey's second-largest discount supermarket chain with over 12,000 stores, running battery-powered forklift fleets across its logistics network.
39% → 88% SoH
Service time: 1h 57m → 4h 25m (+125%). Critical cell 16 fully recovered. 8.9 ton CO₂e prevented.
Trusted By
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Koç Holding
Turkey's largest industrial conglomerate, active in automotive, energy, finance and logistics across Europe and beyond.
IKEA
Global home furnishing retailer running large-scale warehouse and distribution forklift operations in Turkey.
METRO
International wholesale and food service distribution group with extensive battery-powered logistics fleets.
ENKA
One of the world's largest construction and energy holding companies, ranked among the global top 10 contractors.
SASA Polyester
Europe's largest polyester fiber producer. 86 of 90 batteries declared scrap by others were fully reconditioned by Battreat, saving ₺22.15 million.
LC Waikiki
Turkey's largest fashion retailer operating in 50+ countries, with one of Turkey's biggest distribution warehouse networks.
Coca-Cola
Coca-Cola Akdeniz regional distribution fleet in Adana. 4 batteries treated, average capacity recovery of 20 to 25%.
Milli Savunma Bakanlığı
Turkish Ministry of National Defence: the government authority overseeing Turkey's armed forces and defence procurement.
TCDD
Turkish State Railways: Turkey's national rail operator managing thousands of kilometres of railway infrastructure.
Jandarma Genel Komutanlığı
Turkish Gendarmerie: a military law enforcement body securing rural areas and critical infrastructure across Turkey.
TEİAŞ
Türkiye Elektrik İletim A.Ş.: Turkey's national electricity transmission company managing the high-voltage power grid.
MKE
Makina ve Kimya Endüstrisi: Turkey's state-owned defence and industrial manufacturing corporation.
KGM
Karayolları Genel Müdürlüğü: Turkey's General Directorate of Highways, responsible for the national road network.
FAQ
Get In Touch
Whether you manage a single forklift or an entire logistics fleet, Battreat delays replacement, reduces cost, and cuts hazardous waste. One treatment at a time.
Contact Battreat For Distributorships and Service Points